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工業流水線,又稱為裝配線,一種工業上的生產方式,指每一個生產單位只專注處理某一個片段的工作。
以(yi)提高(gao)工作效率及(ji)(ji)產量;按照(zhao)流(liu)(liu)水(shui)(shui)(shui)線(xian)(xian)(xian)的(de)(de)(de)(de)輸(shu)(shu)送(song)(song)(song)(song)(song)方式(shi)大體可(ke)以(yi)分(fen)為:皮帶流(liu)(liu)水(shui)(shui)(shui)裝(zhuang)配線(xian)(xian)(xian)、板鏈線(xian)(xian)(xian)、倍速鏈、插件(jian)(jian)(jian)線(xian)(xian)(xian)、網帶線(xian)(xian)(xian)、懸掛線(xian)(xian)(xian)及(ji)(ji)滾筒流(liu)(liu)水(shui)(shui)(shui)線(xian)(xian)(xian)這七(qi)類流(liu)(liu)水(shui)(shui)(shui)線(xian)(xian)(xian)。一般包括牽引(yin)件(jian)(jian)(jian)、承(cheng)載構件(jian)(jian)(jian)、驅動裝(zhuang)置(zhi)、漲緊裝(zhuang)置(zhi)、改(gai)向裝(zhuang)置(zhi)和(he)(he)支承(cheng)件(jian)(jian)(jian)等組(zu)(zu)成。流(liu)(liu)水(shui)(shui)(shui)線(xian)(xian)(xian)可(ke)擴展性高(gao),可(ke)按需求設(she)(she)計輸(shu)(shu)送(song)(song)(song)(song)(song)量,輸(shu)(shu)送(song)(song)(song)(song)(song)速度,裝(zhuang)配工位(wei),輔助(zhu)部件(jian)(jian)(jian)(包括快速接(jie)頭(tou)、風(feng)扇(shan),電(dian)燈,插座,工藝(yi)看(kan)板,置(zhi)物臺,24V電(dian)源,風(feng)批等,因此(ci)廣受企(qi)業(ye)歡迎(ying);流(liu)(liu)水(shui)(shui)(shui)線(xian)(xian)(xian)是人(ren)和(he)(he)機(ji)器的(de)(de)(de)(de)有效組(zu)(zu)合,充分(fen)體現設(she)(she)備的(de)(de)(de)(de)靈活性,它將輸(shu)(shu)送(song)(song)(song)(song)(song)系統、隨行(xing)夾具和(he)(he)在線(xian)(xian)(xian)專機(ji)、檢測設(she)(she)備有機(ji)的(de)(de)(de)(de)組(zu)(zu)合,以(yi)滿(man)足(zu)多品種產品的(de)(de)(de)(de)輸(shu)(shu)送(song)(song)(song)(song)(song)要(yao)求。輸(shu)(shu)送(song)(song)(song)(song)(song)線(xian)(xian)(xian)的(de)(de)(de)(de)傳(chuan)(chuan)輸(shu)(shu)方式(shi)有同(tong)步傳(chuan)(chuan)輸(shu)(shu)的(de)(de)(de)(de)/(強制式(shi)),也可(ke)以(yi)是非(fei)同(tong)步傳(chuan)(chuan)輸(shu)(shu)/(柔性式(shi)),根據配置(zhi)的(de)(de)(de)(de)選擇,可(ke)以(yi)實現裝(zhuang)配和(he)(he)輸(shu)(shu)送(song)(song)(song)(song)(song)的(de)(de)(de)(de)要(yao)求。輸(shu)(shu)送(song)(song)(song)(song)(song)線(xian)(xian)(xian)在企(qi)業(ye)的(de)(de)(de)(de)批量生產中(zhong)不可(ke)或缺。
工(gong)業流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)開始時(shi)(shi)有(you)(you)一段(duan)流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)填入時(shi)(shi)間(jian)(jian),使得流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)填滿(man),此段(duan)時(shi)(shi)間(jian)(jian)稱(cheng)為(wei)流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)建立時(shi)(shi)間(jian)(jian)。然后(hou)流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)正常(chang)工(gong)作,各功能段(duan)源源不斷滿(man)載(zai)工(gong)作,稱(cheng)為(wei)正常(chang)流(liu)(liu)(liu)動時(shi)(shi)間(jian)(jian)。在流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)首條指令結束時(shi)(shi),其他指令還需要(yao)一段(duan)釋放時(shi)(shi)間(jian)(jian),這段(duan)時(shi)(shi)間(jian)(jian)稱(cheng)為(wei)排空時(shi)(shi)間(jian)(jian)。流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)時(shi)(shi)空圖中各個空白格(ge)越(yue)少,表示設備的(de)占有(you)(you)率高(gao),效率高(gao)。流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)的(de)時(shi)(shi)空圖是描述(shu)流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)工(gong)作、分析評價流(liu)(liu)(liu)水(shui)(shui)(shui)線(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)性能的(de)重要(yao)工(gong)具。
把工業流水(shui)線(xian)生產線(xian)技術(shu)和重疊技術(shu)比較,一般有(you)如下的一些特(te)點:
(1)工業流水(shui)線(xian)生產線(xian)一定重(zhong)疊,比重(zhong)疊更苛刻。
(2)一條工業流(liu)水線生產線通常有(you)多個流(liu)水段組(zu)成。
(3)每段有專用功(gong)能部件(jian),各部件(jian)順序(xu)連接,不斷(duan)流。
(4)工業流水線(xian)生產線(xian)有建立時間(jian)、滿載時間(jian)、排空時間(jian)。
(5)各段時(shi)間盡量短(duan)、一致(zhi);不一致(zhi)時(shi)慢(man)子過(guo)程為瓶頸。
(6)一般技術書上給出(chu)的指(zhi)標(biao)如大(da)吞吐率等,為滿負載指(zhi)標(biao)。