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控(kong)制系(xi)統(tong)(tong)(tong)有(you)(you)“預停(ting)”控(kong)制機能(neng)(neng),在正常工(gong)(gong)作(zuo)情況下需(xu)要(yao)(yao)(yao)停(ting)車(che)時,能(neng)(neng)在完成一個工(gong)(gong)作(zuo)循環、各機床的(de)(de)(de)(de)有(you)(you)關運動(dong)(dong)部件(jian)都(dou)回到原始(shi)位置(zhi)后才停(ting)車(che)。自(zi)(zi)動(dong)(dong)線(xian)(xian)的(de)(de)(de)(de)其(qi)他輔助設(she)備是(shi)根(gen)據工(gong)(gong)藝需(xu)要(yao)(yao)(yao)和(he)自(zi)(zi)動(dong)(dong)化程度設(she)置(zhi)的(de)(de)(de)(de),如有(you)(you)清洗機工(gong)(gong)件(jian)自(zi)(zi)動(dong)(dong)檢(jian)驗裝(zhuang)置(zhi)、自(zi)(zi)動(dong)(dong)換刀裝(zhuang)置(zhi)、自(zi)(zi)動(dong)(dong)捧屑(xie)系(xi)統(tong)(tong)(tong)和(he)集中冷卻(que)系(xi)統(tong)(tong)(tong)等。為(wei)提(ti)高(gao)自(zi)(zi)動(dong)(dong)線(xian)(xian)的(de)(de)(de)(de)生(sheng)產率,必須保證(zheng)自(zi)(zi)動(dong)(dong)線(xian)(xian)的(de)(de)(de)(de)工(gong)(gong)作(zuo)可(ke)靠(kao)性(xing)(xing)。影響(xiang)自(zi)(zi)動(dong)(dong)線(xian)(xian)工(gong)(gong)作(zuo)可(ke)靠(kao)性(xing)(xing)的(de)(de)(de)(de)主要(yao)(yao)(yao)因素是(shi)加工(gong)(gong)質量的(de)(de)(de)(de)穩定性(xing)(xing)和(he)設(she)備工(gong)(gong)作(zuo)可(ke)靠(kao)性(xing)(xing)。的(de)(de)(de)(de)發(fa)展方(fang)向(xiang)主要(yao)(yao)(yao)是(shi)提(ti)高(gao)生(sheng)產率和(he)增大(da)多用(yong)性(xing)(xing)、靈活性(xing)(xing)。為(wei)適(shi)應多品(pin)種生(sheng)產的(de)(de)(de)(de)需(xu)要(yao)(yao)(yao),將發(fa)展能(neng)(neng)快速調整的(de)(de)(de)(de)可(ke)調自(zi)(zi)動(dong)(dong)線(xian)(xian)。
全自動生產線是指由自動化機器體系實現產品工藝過程的一種生產組織形式。它是在定制電器生產線的進一步發展的基礎上形成的。那么我們在日常使用中需要如何維護保養呢?下面就跟隨小編來看看吧。江蘇定制電器生產線的保養:電路、氣路、油路及機械傳動部(bu)位(如導軌等)班前(qian)(qian)班后要檢(jian)查(cha)、清(qing)理 ;工作過(guo)程要巡檢(jian),重點(dian)部(bu)位要抽檢(jian),發(fa)現異(yi)樣(yang)要記錄,小問題班前(qian)(qian)班后處理(時(shi)間不長),大(da)問題做好配件準備;統一全線停(ting)機維修,做好易損件計(ji)劃,提前(qian)(qian)更換易損件,防患于(yu)未(wei)然。
生(sheng)產的(de)(de)(de)管理比工(gong)業(ye)流水線的(de)(de)(de)組(zu)織和設計(ji)更(geng)加重要,一(yi)(yi)旦管理不(bu)當,將會(hui)功虧(kui)一(yi)(yi)簣,達(da)不(bu)到預(yu)期的(de)(de)(de)目的(de)(de)(de)。1、工(gong)業(ye)流水線控(kong)(kong)制緊張的(de)(de)(de)一(yi)(yi)點就是平衡(heng),不(bu)要有瓶頸。做好生(sheng)產工(gong)業(ye)流水線的(de)(de)(de)平衡(heng)工(gong)作是基礎(chu)的(de)(de)(de);2、細致工(gong)業(ye)流水線的(de)(de)(de)堆積題(ti)目,的(de)(de)(de)工(gong)業(ye)流水線上一(yi)(yi)旦出現(xian)了堆積就要立(li)即進(jin)行和諧(xie)處理;3、產品各(ge)工(gong)序(xu)(xu)分布(bu)要均勻,人員管理紀律(lv)要同(tong)一(yi)(yi);4、在工(gong)業(ye)流水線指定一(yi)(yi)個(ge)關鍵工(gong)序(xu)(xu)為(wei)質控(kong)(kong)點,分一(yi)(yi)個(ge)組(zu)長(chang)在工(gong)業(ye)流水線后一(yi)(yi)個(ge)工(gong)位,進(jin)行初檢(jian),有些產品可以(yi)即時檢(jian)修。
控制(zhi)系統,的控制(zhi)系統主要用于保(bao)證線內的機床(chuang)、工(gong)(gong)件傳送系統,以及輔(fu)助設備(bei)按照規定(ding)的工(gong)(gong)作循環(huan)和聯鎖(suo)要求正(zheng)常(chang)工(gong)(gong)作,并設有故障尋檢裝置(zhi)和信號(hao)裝置(zhi)。為適應自(zi)(zi)動(dong)線的調(diao)試和正(zheng)常(chang)運行(xing)的要求,控制(zhi)系統有三種工(gong)(gong)作狀(zhuang)(zhuang)態(tai)(tai)(tai):調(diao)整、半(ban)自(zi)(zi)動(dong)和自(zi)(zi)動(dong)。在調(diao)整狀(zhuang)(zhuang)態(tai)(tai)(tai)時可手動(dong)操作和調(diao)整,實現單(dan)(dan)臺(tai)設備(bei)的各個動(dong)作;在半(ban)自(zi)(zi)動(dong)狀(zhuang)(zhuang)態(tai)(tai)(tai)時可實現單(dan)(dan)臺(tai)設備(bei)的單(dan)(dan)循環(huan)工(gong)(gong)作;在自(zi)(zi)動(dong)狀(zhuang)(zhuang)態(tai)(tai)(tai)時自(zi)(zi)動(dong)線能連續工(gong)(gong)作。
是(shi)一(yi)種(zhong)(zhong)特(te)殊的(de)產(chan)(chan)品導向布局形(xing)式(shi)。裝(zhuang)(zhuang)(zhuang)(zhuang)配線(xian)(xian)指的(de)是(shi)由一(yi)些物料搬運設備連接起(qi)來(lai)的(de)連續(xu)生(sheng)產(chan)(chan)線(xian)(xian)。裝(zhuang)(zhuang)(zhuang)(zhuang)配線(xian)(xian)是(shi)一(yi)種(zhong)(zhong)很重要的(de)技術,可(ke)以說,任何有著多(duo)種(zhong)(zhong)零(ling)部件并進行大批量生(sheng)產(chan)(chan)的(de)最終產(chan)(chan)品在某種(zhong)(zhong)程度上(shang)都采(cai)用裝(zhuang)(zhuang)(zhuang)(zhuang)配線(xian)(xian)生(sheng)產(chan)(chan)。因(yin)此的(de)布置受(shou)裝(zhuang)(zhuang)(zhuang)(zhuang)配線(xian)(xian)設備,產(chan)(chan)品,人員(yuan),物流運輸(shu)以及(ji)生(sheng)產(chan)(chan)方(fang)式(shi)等(deng)多(duo)種(zhong)(zhong)因(yin)素(su)的(de)影響。通常假(jia)定裝(zhuang)(zhuang)(zhuang)(zhuang)配線(xian)(xian)的(de)節拍一(yi)定,并且所有工作站(zhan)的(de)加工時間基本相等(deng)。類型不同的(de)裝(zhuang)(zhuang)(zhuang)(zhuang)配,有很大差(cha)異性,主要體現在:裝(zhuang)(zhuang)(zhuang)(zhuang)配線(xian)(xian)上(shang)物料搬運設備。
由于勞(lao)動(dong)單(dan)位不用移動(dong),生(sheng)產(chan)有極高的效率,它使大規模批量化生(sheng)產(chan)成(cheng)為(wei)可(ke)能(neng)。同時,因(yin)為(wei)生(sheng)產(chan)單(dan)位只用對(dui)勞(lao)動(dong)對(dui)象進(jin)(jin)行一(yi)部分(fen)(fen)(fen)操作,而(er)無(wu)須像以(yi)前(qian)對(dui)勞(lao)動(dong)對(dui)象整體負責(ze),因(yin)此使工人(ren)技術進(jin)(jin)一(yi)步(bu)專業(ye)化。加強了對(dui)分(fen)(fen)(fen)工的要求(qiu),而(er)分(fen)(fen)(fen)工促進(jin)(jin)勞(lao)動(dong)生(sheng)產(chan)力的原因(yin)有三:一(yi)、勞(lao)動(dong)者的技能(neng)因(yin)專業(ye)而(er)提高;二、有一(yi)種(zhong)專業(ye)而(er)轉換到另一(yi)種(zhong)專業(ye)要損耗不少(shao)時間,分(fen)(fen)(fen)工可(ke)以(yi)免除損失;三、簡(jian)化勞(lao)動(dong)和縮(suo)短勞(lao)動(dong)的機械發(fa)明(ming)因(yin)為(wei)分(fen)(fen)(fen)工基(ji)礎上才得以(yi)實現。分(fen)(fen)(fen)工是先于工業(ye)流水線(xian)的,而(er)工業(ye)流水線(xian)有促進(jin)(jin)了分(fen)(fen)(fen)工,使分(fen)(fen)(fen)工更徹(che)底。